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A process discovery lab for circular carbon chemicals

Objective

Faced with climate change and environmental pressures, the fossil-based chemical industry that evolved over the past 100 years must reinvent itself – fast. The industry of tomorrow must be circular, relying on recycling, biomass, and carbon dioxide. Yet, this transition is daunting: today’s chemical industry is built on tightly integrated steps across multiple scales. Decisions at the molecular level, such as the choice of a monomer or solvent, shape not only the process design but also supply chains and their environmental impact across the life cycle. Now, we must develop such highly complex processes faster than ever before. This calls for a radical new way of process development.
DISC3LAB will develop this approach and demonstrate it for the first time for a novel solvent-based recycling process for high-value engineering plastics. Specifically, DISC3LAB will develop an autonomous process discovery framework that integrates molecular, process, and system scales. Advanced modelling will be coupled with automated microfluidic spectroscopy experiments in a closed-loop workflow to discover recycling processes for mixed plastic wastes. Thermodynamic models combined with machine learning will predict poorly specified waste mixtures and quantify uncertainty, while targeted automated experiments will refine models and validate the discovered process. The multi-scale approach will ensure that the identified solvent-based recycling process aligns with current and future supply chains, enabling a chemical industry operating within the planetary boundaries.
The outcome will be a validated solvent-based recycling process for high-value engineering plastics, ready for scale-up. Beyond, DISC3LAB will deliver a generalizable methodology for the autonomous discovery of chemical processes, accelerating the transition towards a circular chemical industry based on waste, biomass, and CO2.

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Keywords

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Programme(s)

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Topic(s)

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HORIZON-ERC - HORIZON ERC Grants

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Call for proposal

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(opens in new window) ERC-2025-ADG

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Host institution

EIDGENOESSISCHE TECHNISCHE HOCHSCHULE ZUERICH
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 2 499 446,00
Address
Raemistrasse 101
8092 Zuerich
Switzerland

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Region
Schweiz/Suisse/Svizzera Zürich Zürich
Activity type
Higher or Secondary Education Establishments
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Total cost

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Beneficiaries (1)

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