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Fast-response Electrically heated catalytic reactor technology for CO2 reDUCTion

Project description

Novel process and reactor for CO2 valorisation with simultaneous sulfur recovery

The EU-funded e-CODUCT project aims to develop an operational pilot setup for an electrothermal catalytic reactor powered by renewable energy sources. The electrothermal fluidised bed reactor will produce industrially valuable carbon monoxide (CO) and sulfur (S) from carbon dioxide (CO2) and hydrogen sulphide (H2S). The conversion process will comprise two steps: CO2 and H2S reduction into carbonyl sulphide (COS) and COS decomposition into CO and sulfur. e-CODUCT will optimise and scale up the reactor materials and catalysts to TRL6 to 16t/y of CO production, while reducing reactor size by 50 %. The proposed technology is already applied in methane cracking for hydrogen and carbon production and could be further adapted to other applications, such as fluid catalytic cracking, steam cracking and dehydrogenation.

Objective

The e-CODUCT project aims at electrifying the simultaneous chemical conversion acid gas components (CO2 and H2S) into the platform molecule CO and marketable sulphur using an electrothermal fluidised bed reactor (ETFB) technology. The corresponding process will comprise two steps: a first one for CO2 and H2S reduction into COS and a second step for COS decomposition into the platform molecule CO and Claus grade sulphur. To demonstrate its valorisation potential, CO will be converted into green methanol as final product using a third reaction. The e-CODUCT consortium is composed of nine entities including industrial and academic partners spanning a complete value chain from material suppliers and engineers to modelling experts and technology providers. e-CODUCT will optimise and scale-up the reactor materials and catalysts to TRL6 to 16t/y of CO production while reducing reactor size by 50%, among others via the removal of heating units. Techno-economic and environmental assessment of the reactor performances will demonstrate -40% CAPEX and OPEX as well as -50% of GHG emissions. Optimisation of operating conditions and reaction yield will be supported by fundamental (micro)kinetic modelling as well as industrial process planning accounting for variability of feedstock composition and renewable energy resources. Integrated conceptual design will fasten future scale-up and commercialisation of the reactor demonstrator at TRL9 with a final capacity of 34kt of CO2 converted per year. e-CODUCT will provide a first-of-a-kind fast-response electrically heated catalytic reactor able to replace the conventional Claus unit for sulphur recovery and simultaneous electroreduction of CO2, allowing -50% energy demand for acid gas treatment in over 130 refineries in Europe by 2035. The process could then be diversified to other applications such as FCC, steam cracking and dehydrogenation and multiple sites as biogas digesters and gas plants representing 18,000 sites in Europe.

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Keywords

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Programme(s)

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Topic(s)

Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.

Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

HORIZON-IA - HORIZON Innovation Actions

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) HORIZON-CL4-2021-RESILIENCE-01

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Coordinator

UNIVERSITEIT GENT
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 1 225 625,00
Address
SINT PIETERSNIEUWSTRAAT 25
9000 Gent
Belgium

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Region
Vlaams Gewest Prov. Oost-Vlaanderen Arr. Gent
Activity type
Higher or Secondary Education Establishments
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 1 225 625,00

Participants (9)

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