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New aerospace advanced cost effective materials and rapid manufacturing technologies

Objective

This project will focus on the development of technologies and methodologies which have the potential
to save costs and time across the whole life cycle of the aircraft (design, production, maintenance, overhaul, repair and retrofit), including for certification aspects. Moreover it will also target the integration of additional functions or materials in structural components of the aircraft, the increased use of automation.
The first proposed step is the introduction of the γ-TiAl alloy, a well known promising advanced material for aerospace
applications and a revolutionary manufacturing technology. Its specific stiffness and strength, as compared to its low weight,
potentially leads to large weight savings (50%), and therefore lower mechanical loads on thermomechanical stressed parts,
compared to the common Ni based superalloys. The integration of new material and new manufacturing technology will
positively impact several aspects of the manufacturing and maintenance chain, starting from the design, the production, the
repair).
The aim of this project is twofold:
- On one side the work will be focused on the development and integration at industrial of a IPR protected gas
atomization process for producing TiAl powders, whose properties must be highly stable from batch to batch.
Thanks to the stability of the chemical and granulometric properties of the powders, the application of the Rapid
Manufacturing technique to the production of TiAl components will be economically affordable. While this technique is
by now well-known, its main drawback resides in the scarce quality of the starting powders.
- The other main drawback for the wide industrial application of TiAl components is the integrated optimisation of all
the machining steps, that means the setting up of machine tool characteristics and parameters, cutting tool
geometry, substrate and coating materials, advanced lubrication technologies.

Fields of science (EuroSciVoc)

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Programme(s)

Multi-annual funding programmes that define the EU’s priorities for research and innovation.

Topic(s)

Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.

Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

RIA - Research and Innovation action

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-MG-2014-2015

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Coordinator

THE UNIVERSITY OF SHEFFIELD
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 695 600,00
Address
FIRTH COURT WESTERN BANK
S10 2TN Sheffield
United Kingdom

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Region
Yorkshire and the Humber South Yorkshire Sheffield
Activity type
Higher or Secondary Education Establishments
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 695 600,00

Participants (13)

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