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Flagship demonstration of an integrated plant towards large scale supply and market assessment of MFC

Project description

Towards large-scale supply and market assessment of microfibrillated cellulose

The aim of the EU-funded EXILVA project is to upscale the Borregaard’s microfibrillated cellulose (MFC) process from the existing pilot plant to the full-scale flagship plant (1 000 tonnes/year). Furthermore, it will demonstrate an industrial symbiosis between the biomass/forest industry (Norway spruce) and application industries in a wide range of market segments by developing and commercialising added value (performance vs cost) products in a sustainable way. The ambition of EXILVA is to make MFC commercially available in large quantities for the first time as well as further develop the MFC market in selected segments. The main challenges besides technology, process, logistics/handling and establishment of the organisation are time to market and successful market penetration of MFC-based products.

Objective

The Exilva flagship project will consist in the upscaling of the Borregaard’s MFC process from the existing pilot plant (50-70 tons/year) to the full scale flagship plant (1000 tons/year) and demonstrate an industrial symbiosis between the biomass/forest industry (Norwegian Spruce) and application industries in a wide range of market segments by developing and commercialising added value (performances vs cost) products in a sustainable way. The ambition of the Exilva project is to make MFC commercially available on large quantities for the first time as well as develop the MFC market further in selected segments.
The grand challenges of the Exilva flagship project are twofold:
• Technology and process: related to the start-up of the flagship plant the main tasks and challenges will be testing of the new equipment, technology transfer from the pilot plant to the flagship plant, gaining operational experience, establishing the plant organization and quality control, establishing the appropriate process parameters for a stable full scale production of MFC and gaining experience with regards to logistics and handling of the MFC material.
• Market: successful market penetration of MFC based products, product performance and cost, standards and regulation.
The decision to invest in a first of a kind commercial plant is driven by business opportunities to use MFC in a wide range of market segments and applications and demonstrate that the investment in the flagship will be profitable. Borregaard has started to establish business pipelines towards different end user companies that will develop full products based on MFC formulations.

Fields of science (EuroSciVoc)

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Programme(s)

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Topic(s)

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Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

BBI-IA-FLAG - Bio-based Industries Innovation action - Flagship

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-BBI-JTI-2015-01

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Coordinator

BORREGAARD AS
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 24 334 189,00
Address
HJALMAR WESSELS VEI 6
1721 Sarpsborg
Norway

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Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 41 686 261,50

Participants (6)

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