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Transforming fly ash waste from coal-fired power plants into lightweight engineered sand for multiple applications

Objective

Established in 2012, ZaaK Technologies GmbH is an eco-innovative SME, dedicated to the development and exploitation of technologies which recycle industrial wastes into value added products.
Over the past 3 years, we have developed and demonstrated a multiple award winning patent-pending technology which transforms fly ash, a waste product from coal-fired power plants, into value-added lightweight engineered sand, called ZaaK™Sand, which is in accordance with harmonized technical specifications DIN EN 4226-3, DIN EN 13139, and DIN EN 15033-1/2.
ZaaK™Sand is a superior and cost-effective alternative to natural sand, crushed stones, and lightweight fine aggregates, for use in the manufacture of advanced building and construction materials, and in certain niche applications like horticulture and hydroponic applications.
Replacing normal sand with ZaaK™Sand in buildings leads to:
(a) improving thermal efficiency by up to 500%
(b) reducing dead-load by up to 12% resulting in savings of energy intensive materials such as cement and steel
(c) increase life of buildings by up to 2 times due to a phenomenon called, internal curing
ZaaK™Sand aim is to arrest the depletion of dwindling natural sources of sand and thereby reduce destruction of precious ecosystem impacted by sand mining. It also addresses the economic and socio-environmental problems associated with the disposal of fly ash.
Our key objectives within the project timeframe are:
• To build an Integrated Pilot Plant (IPP) to produce ZaaK™Sand for customers in our introductory markets.
• To use the IPP to further optimise the manufacturing process.
• To use the IPP as a demonstration showcase, to disseminate and communicate the project results, and to attract new customers and investors.
Our objective is to enter the market in 2020, through a build, own and operate model, contract manufacturing and joint ventures with power plants and construction material companies.

Fields of science (EuroSciVoc)

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Programme(s)

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Topic(s)

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Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

SME-2 - SME instrument phase 2

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-SMEInst-2016-2017

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Coordinator

ZAAK TECHNOLOGIES GMBH
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 809 034,63
Address
EUREF CAMPUS TORGAUER STR. 12-15
10829 Berlin
Germany

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Berlin Berlin Berlin
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 1 155 763,75
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